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"Accurate and consistent research shows that at least 100 crane power line contacts occur per year..."

The Problem of Electrocution

Accurate and consistent research shows that at least 100 crane power line contacts occur per year. Government and independent data agree that such crane power line contacts are consistently the largest single cause of crane fatalities over the last 25 years although the Federal regulations expressly prohibits a crane from contacting power lines. Operator training can modify the rate of fatalities but cannot stop the underlying causes of crane power line contacts. The cause is simply the human's inability to distinguish a power line as a visually impaired object. Crane operators do not intentionally kill their co workers or disobey Federal regulations.

When contact is made with power lines the 'fortunate' people are killed outright, however normally they die a slow and painful death. In 50% of incidents riggers have survived with horrendous injuries with loss of limbs, severe burns, internal tissue damage, and paralysis.

These deaths and injuries are sustained by the riggers, who are in contact with the load being lifted when part of the crane contacts an overhead power line and the current passes through the rigger to ground. The roadside distribution, line to line, voltage is typically less than 33,000 volts. This results in a line to ground voltage of 24,000 volts to which the rigger would be exposed.

The crane driver positioned in a cab is safe from electrocution as the cab acts as a "Faraday cage" and the voltage flows around the cab to ground. If the crane driver leaves his cab and exits the crane he puts himself in the same danger as the oiler. The oiler who may be leaning on the crane is totally unprotected and usually killed. At present these account for 15% of crane power line contact fatalities and unfortunately there is no solution at present to save these workers - however 85% can be saved using our Load Insulator®.

Load Insulator® was launched in 1997 and subsequently considered by the legal profession and International Experts as being able to prevent the damaging effects of a crane power line contact to a rigger. The Load Insulator® is a life saver having no less than seven patents, several design awards and accredited in 2000 as a "Millennium Product".

It was designed and developed over five years to be a high performance insulating component. This component has the engineering strength to perform in the most demanding of conditions. Unlike any other insulating links the Load Insulator® contains a "Black Box" monitoring system that performs three principal tasks:
  • To self-test the integrity of both internal insulation and external tracking every day at 5.00 am EST.
  • To record date and time of high voltage contact and self-test failure.
  • To emit audible warnings if the unit is faulty or requires to be returned for inspection or for annual re-certification.

Each unit must be returned on an annual basis to be re-tested and certified. During this process the "black box" recorder is downloaded and the data made available to the owner of the unit. This data will include the time and date of any power line strike. There is normally a charge to the customer for this annual re-certification.

Our products are manufactured in modern facilities by highly experienced personnel to the international quality assurance standard ISO 9000. Each product is built to an International Manufacturer's Standard CPLSO 14 ensuring each and every unit will provide total satisfaction and performance. Each unit is warranted for five years against failure due to fault of manufacture or design.

These are safety devices that will save lives and potentially save money for the responsible crane operator. Legal precedents, and subsequent insurance company reaction, will undoubtedly penalize those who choose not to fit the product.

No crane should operate close to power lines without the protection of the Load Insulator®, protect your people, protect your business with sound engineering.

INSULATUS Inc. Copyright ©2005 All rights reserved.
708 Marks Road, Suite B, Valley City, Ohio 44280
Plone: 1 888 323 5623 - Fax: 1 888 323 1733 - Email: sales@insulatus.com